Crawler vehicle wire saw cutting remote control

MK3-M4

1. 產品簡介
The crawler vehicle rope saw automatic cutting remote control is suitable for crawler rope saw cutting machines. It adopts 485ModbusRTU protocol to control the speed start and front and rear left and right direction control of the left and right crawler inverters, as well as the large motor frequency conversion RTU protocol to control the speed start and front and rear left and right direction control of the left and right crawler inverters, and the large motor frequency conversion over-current analysis and comparison, automatically adjust the left and right crawler speeds in real time to achieve automatic cutting function.

2. 收益
1. 採用433MHz無線通信技術, 無線操作距離為 100 米.
2. Adopt automatic frequency hopping function, 利用 32 sets of wireless remote controllers at the same time, 不互相影響.
3. Support all inverters with 485-Modbus RTU protocol. The inverter brands that have been adapted include:Shanghai Xielin, 富士, Inovance, Zhongchen, Invt, Anchuanda. If the brand is not ada please contact us for customization.
4. Support large motor inverter start, speed regulation, and current reading.
5. Support left and right crawler inverter speed regulation, start, front and back left and right control.
6. Support left and right crawler inverter straight line correction to keep the machine moving in a straight line.
7. Support rope saw automatic cutting function, automatically adjust the left and right crawler speed in real time according to the large motor current information.
8. 與此同時, it is compatible with direct IO output to control the start and stop of the motor, and analog voltage output to control the motor speed.

3. 產品規格

4. 產品功能簡介

筆記:
①屏幕顯示:

②模式開關:
Using a 2-level switch, it is possible to switch between automatic and manual modes, and the corresponding mode will be displayed on the screen for switching.
③ Enable:
組合按鈕, 有些操作需要按下啟用按鈕以進行操作, please refer to the instructions for each switch for details.
④ Large motor switch:
使用3速復位開關, 拉動此開關可以控制大電動機的前進和反向旋轉. 發布後, 國家將保留, 屏幕上將有相應的顯示器. The t arrow indicates forward rotation, and the y arrow indicates reverse rotation.
⑤小型電動機向前/反向開關:
Using a 3-speed self-locking switch, pulling this switch can control the small motor to move forward and backward. The corresponding display will show on the screen, with the t arrow indicating forward and the ↓ arrow indicating backward.
⑥Remote control power switch:
The remote control display screen is turned on.
⑦ small motor turning switch:
使用3速復位開關, when manually operated, 可以控制小電動機以左或右轉. 一旦發布, the remote control will automatically stop this action.When in the forward state, turn this switch and the corresponding display will appear on the screen.The + arrow indicates left turn, and the – arrow indicates right turn.When in reverse mode, turn this switch and the corresponding display will appear on the screen.The + arrow indicates left turn, and the – arrow indicates right turn.Press and hold the enable button, then turn this switch to perform a stationary turning function, making the turn faster.
⑧大型運動速度法規:
Using a multi turn encoder knob, rotate the knob to adjust the speed S1 of the large motor For every 1 grid rotation, 大電機的速度值大約變化 0.2 單位, and rapid rotation can quickly modify the speed value of the large motor.
9 Small motor speed regulation (linear correction):To use the multi turn encoder knob, 在手動模式下, for every 1 turn of the knob, the speed value of the small motor changes by approximately 0.1 單位. Fast rotation can quickly modify the speed value of the small motor.
在自動模式下, press the enable button and rotate 1 每次網格. The speed limit value F of the small motor changes by approximately 0.1 單位. Rapid rotation can quickly modify the speed limit value of the small motor.Press the enable button, turn the knob to the right, and the straight line correction display shows D f: 左邊. Each rotation of the knob increases by 1 單元; Turn left knob, straight line correction display: DF: 正確的. Each rotation of the knob increases by 1 單元, and each correction unit corresponds to a motor speed control AVI voltage of about 0.02 伏.

5. Product accessory diagram

6. 產品安裝指南
6.1 Product Installation Steps
1. Install the receiver in the electrical cabinet through the buckle on the back, or install it in the electrical cabinet through the screw holes at the four corners of the receiver.
2. Refer to our receiver wiring diagram, compare your on-site equipment, and connect the equipment to the receiver through wires.
3. After the receiver is fixed, the antenna equipped with the receiver must be connected, and the outer end of the antenna must be installed or placed outside the electrical cabinet. 建議將其放在電櫃的頂部以獲得最佳信號效果. It is forbidden to leave the antenna unconnected or place the antenna inside the electrical cabinet, which may cause poor signal and unusable.
4. 最後, install the battery in the remote control, 擰緊電池蓋, and then turn on the power switch of the remote control. After the remote control display shows the normal working interface, you can perform remote control operation.

6.2 Receiver installation dimensions

6.3 Receiver Wiring Reference Diagram

7. Product operation instructions
7.1 Remote Control Parameter Settings
How to enter the background parameters of the remote controller: turn the mode switch to manual mode, adjust the speed of the small motor to 25, or 0, 10, 20, 40, 50, and turn the forward switch of the large motor upwards 3 times and downwards 3 times;
Use the “Small Motor Speed Control” knob to turn the page, press Enable and turn the small motor speed control knob to modify the parameters; after modification, turn the page to the end, select Save and Exit, and press the Enable button to exit the menu;

The parameters are as follows:最大電流: large motor current feedback value range, setting range 15-200A, 預設 60;

速度控制參數: automatic mode small motor automatic acceleration speed, the smaller the faster, setting range 200-1500, 預設 1000;

加減速參數: Set the upper limit of the motor speed change allowed. When the current changes beyond this value, it will decelerate. The smaller it is, the faster the left and right motors will decelerate. The range is 05-12, and the default is 06;

加速度a1: The larger the value, the faster the motor speed increases, range 00-06,default 01; 減速度a2: The larger the value, the faster the motor speed decreases, range 00-06, 預設 02;

Enable speed regulation: Whether the small motor speed regulation needs to be enabled, 00 is not enabled, 01 is enabled, 預設 01;

Startup self-locking: Whether the large motor will automatically keep self-locking after the forward and reverse switch is released, 00 is not maintained, 01 is maintained, 預設 01;

Maximum travel: Maximum speed of the left and right motors, range 10-100, 預設 50;

切割電流: Maximum cutting current, the screen displays IC value, range 15-160, 預設 30, the screen displays IC: 30. The upper limit of this parameter = maximum current x 80%;

默認速度限制: The default small motor automatic cutting speed at startup, range 00-100, 預設 10, the screen displays F1.0, this parameter is only accurate when the maximum travel is set to 50.

Wireless channel: Default is 10. When the remote control signal is unstable or there is signal interference on site, you can modify this parameter to switch channels to avoid interference;

限速偏移: The upper limit of the automatic cutting speed of the small motor,range 00-200, 預設 60, the screen displays 6.0; Display value upper limit = speed limit offset × 0.1;

最大主機數: The maximum speed of the large motor, range 10-100, 預設 50;

Mbus device ( mandatory ): large motor inverter model selection, range 00-03, 預設 03;

00- Shanghai Xielin 01 富士
02- Invt 03 Inovance（Zhongchen, Robicon）

SBUS equipment (mandatory): Small motor frequency converter model selection, range 00-05, 預設 03;
00- Shanghai Xielin 01 富士
02- Invt 03 Inovance（Zhongchen, Robicon）
04-Anchuanda 05-None

8. Product troubleshooting

7.2 Parameter setting of frequency converter
1. Command source selection: Communication command channel
2. Main frequency source selection: communication given
3. Baud rate: 19200
4. Data format: No verification, data format<8-N-1>
5. Local address: Set the left frequency converter to 1, the right frequency converter to 2, and the large motor frequency converter to 3

7.3 Remote Control Operation Instructions
1. Power on the machine, 打開遙控器, enter the remote control background, set the remote control background parameters, mainlyIt is to set the models of small and large motor frequency converters (skip this step if the machine manufacturer has already set them);
2. Set the parameters of the frequency converter (skip this step if the machine manufacturer has already set it);
3. Set the remote control to manual mode, and then use the remote control to move the machine to the working position;
4. 手動模式下, set the IC value for the cutting current of the large motor and the speed of the large motor;
5. Switch to automatic mode and set the cutting speed limit F value for the small motor;
6. 在自動模式下, turn the large motor switch to forward to start the large motor, and then turn the small motor switch to forward or reverse. The remote control enters automatic cutting mode and begins cutting.

9.Maintenance
1. Please use it in a dry environment at room temperature and pressure to extend its service life.
2. Please avoid using in abnormal environments such as rain and water bubbles to extend the service life.
3. Please keep the battery compartment and metal shrapnel area clean.
4. Please avoid damaging the remote control due to squeezing and falling.
5. 如果很長一段時間沒有使用, please remove the battery and store the remote control and battery in a clean and safe place.
6.During storage and transportation, attention should be paid to moisture and shock resistance.

10. 安全信息
1. Please read the instructions carefully before use and prohibit non professionals from operating.
2. Please replace the battery in a timely manner when the battery is too low to avoid errors caused by insufficient power, which may result in the remote control being unable to operate.
3. 如果需要維修, 請聯繫製造商. If the damage is caused by self repair, 製造商將不提供保修