应用:The remote control for automatic cutting of track car rope saw is suitable for track type rope saw cutting machines
1. Support speed regulation, starting, and current reading of large motor frequency converters.
2. Support left and right track frequency converter speed regulation, starting, front, back, left and right control.
3. Support linear correction of left and right track frequency converters to keep the machine walking in a
straight line.
The remote control for automatic cutting of track car rope saw is suitable for track type rope saw
cutting machines. It uses the 485 Modbus RTU protocol to control the left and right track frequency
converters, as well as the large motor frequency conversion speed control start and the front, rear,
left and right direction controllers. And it can read the working current of the large motor frequency
converter through the 485 Modbus RTU protocol. By analyzing and comparing the current of the
large motor, the speed of the left and right tracks can be automatically adjusted in real time to
achieve automatic cutting function.
1. Adopting 433MHz wireless communication technology, with a wireless operating distance of 100 米.
2. 采用自动跳频功能并使用 32 sets of wireless remote controllers
simultaneously, without affecting each other.
3. Supports all frequency converters with 485 Modbus RTU protocol, and currently compatible frequency
converter brands include:Shanghai Xielin, Fuji, Huichuan, Zhongchen, INVT, 和 . For brands
that are not compatible, please contact us for customization.
4. Support speed regulation, starting, and current reading of large motor frequency converters.
5. Support left and right track frequency converter speed regulation, starting, front, back, left and right control.
6. Support linear correction of left and right track frequency converters to keep the machine walking in a
straight line.
7. Support automatic cutting function of rope saw, automatically adjust the left and right track speed in
real time according to the current information of the large motor.
8. It is also compatible with direct IO output control for motor start and stop, and analog voltage output
control for motor speed.
3. 产品规格
4. Product Function Introduction
笔记:
①Screen display:
②Mode switch:
③Enable:
Combination buttons, some operations require holding down the enable button for operation,see the instructions for each switch for details.
④Large motor switch:
Using a 3-speed reset switch, pulling this switch can control the forward and reverse rotation of the large motor. 释放后, the state will remain, and there will be corresponding displays on the screen. The S1↑ arrow indicates forward rotation, and the S1 ↓ arrow indicates everse rotation.
⑤Small motor forward/reverse switch:
The small motor is equipped with a 3-speed self-locking switch in front of it. Pressing the enable button and pulling this switch can control the small motor to move forward and backward, and the corresponding display will appear on the screen.The ↑↑ arrow represents forward, and the ↓↓ arrow represents backward.
⑥ Straight line correction:
Using a multi turn encoder knob, press the enable button, turn the knob right, and display the straight line correction: df: The left turn knob increases by 1 unit per rotation, and the left
motor speed increases by 0.1 unit; Turn left knob, straight line correction display: df: On the right, every turn of the knob increases by 1 unit, and the speed of the right motor increases
经过 0.1 unit.
⑦Small motor turning switch:
Using a 3-speed reset switch, when manually operated, the small motor can be controlled to turn left or right. Once released, the remote control will automatically stop this action. In the forward state, when this switch is turned, the corresponding display will appear on the screen. The ←↑ arrow indicates left turn, and the ↑→ arrow indicates right turn.When in reverse mode, turn this switch and the corresponding display will appear on the screen. The ←↓ arrow indicates left turn, and the ↓→ arrow indicates right turn.
⑧ Large motor speed regulation:
Using a multi turn encoder knob, rotating 1 grid each time, the speed value of the large motor changes by approximately 0.2 units. Fast rotation can quickly modify the speed value of the large motor.
⑨ Small motor speed regulation:
Using a multi turn encoder knob, in manual mode, press the enable button and then rotate one grid at a time，the speed value of the left and right small motors changes by about 0.1 units, and quick rotation can quickly modify the speed value of the small motor.In automatic mode, press the enable button and rotate one grid at a time,the speed limit value F of the small motor changes by approximately 0.1 units. Rapid rotation can quickly modify the speed limit value of the small motor.
⑩ Remote control power switch
The remote control display screen is turned on.
5. Product accessory diagram
6. 产品安装指南
6.1 Product installation steps
1. Install the receiver into the electrical cabinet through the buckle on the back, or install it into the cabinet through the screw holes at the four corners of the receiver.
2. Refer to our receiver wiring diagram and compare it with your on-site equipment. Connect the equipment to the receiver through wires.
3. After fixing the receiver, it is necessary to connect the antenna equipped with the receiver and install or place the outer end of the antenna outside the electrical cabinet. It is recommended to place it on the top of the electrical cabinet for the best signal effect. It is forbidden to leave the antenna unconnected or place it inside the electrical cabinet, as it may cause the signal to be unusable.
4. 最后, install the battery on the remote control, tighten the battery cover, and turn on the power switch of the remote control. After the remote control display screen shows the normal
working interface, remote control operations can be performed.
6.2 接收器安装尺寸
6.3 接收器接线参考图
7. Product operation instructions
7.1 Remote Control Parameter Settings
Method to enter the remote control backend parameters:
Turn the mode switch to manual mode, adjust the speed of the small motor to 25 on both sides, or 0, 10, 20, 40, 50 on all sides, and continuously turn the forward switch of the large motor up 3 times and down 3 times;
Use the “Small Motor Speed Control” knob to flip pages, press the enable button, and then turn the small motor speed control knob to modify parameters. After modification, turn the page to the end,选择 “Save” to exit, and press the enable button to exit the menu;
The parameters are as follows:
Maximum current: feedback range of large motor current, set range 15-200A, 默认 100;
速度控制参数: Automatic mode, small motor automatically accelerates faster or slower,the smaller the faster, set range 200-1500, 默认 800;
加减速参数: Set the upper limit that allows the motor speed to change. When the current changes beyond this value, the deceleration will occur. The smaller, the faster the deceleration of the left and right motors, 与一系列 05-12 and a default of 06;
加速度a1: The larger the motor speed, the faster it increases, 与一系列 00-06 and a default of 01;
减速度a2: The larger the motor speed, the faster it decreases, 与一系列 00-06 and a default of 02;
Enable speed regulation: Does the small motor speed regulation need to be enabled? 00 does not enable, 01 enables, default is 01;
Start self-locking: Does the large motor automatically maintain self-locking after the forward and reverse switches are released? 00 does not hold, 01 holds, 默认 01
Maximum walking: maximum speed of left and right motors, range 10-100, 默认 50;
Cutting current: maximum cutting current, displayed on the screen as IC value, range 15-160, 默认 30,
corresponding to IC: 30 displayed on the screen. The upper limit of this parameter is 80% of the maximum current;
Default speed limit: The default small motor automatic cutting speed when turned on is within the range of 0-100, with a default of 10. The screen displays F1.0, and this parameter is only accurate when the maximum walking is set to 50.
Automatic mode: Set to 00, the automatic/manual switch is a mode switch. Set to 01, the automatic/manual switch is set to the automatic position, the display screen shows lighting, and the automatic terminal output on the receiver is closed. When set to manual, the automatic output terminal is disconnected;
Speed limit deviation: The upper limit of the automatic cutting speed of the small motor ranges from 00 到 200, with a default of 60 and a corresponding display of 6.0 on the screen; Upper limit of display value=speed limit offset x 0.1;
最大主机数: maximum speed of the large motor, range 10-100, 默认 50;
Mbus equipment (mandatory): Selection of large motor frequency converter model, range 00-03, 默认 03;
00- Shanghai Xielin 01-Fuji
02-INVT 03-Inovance（Zhongchen, Robicon）
SBUS equipment (mandatory): Small motor frequency converter model selection, range 00-05, 默认 03;
00- Shanghai Xielin 01-Fuji
02-INVT 03-Inovance（Zhongchen, Robicon）
04-Anchuanda 05-None
7.2 Parameter setting of frequency converter
1. Command source selection: Communication command channel
2. Main frequency source selection: communication given
3. Baud rate: 19200
4. Data format: No verification, data format<8-N-1>
5. Local address: Set the left frequency converter to 1, the right frequency converter to 2, 和
the large motor frequency converter to 3
7.3 Remote Control Operation Instructions
1. Power on the machine, 打开遥控器, enter the remote control backend, set the
remote control backend parameters, mainly setting the small motor and large motor frequency
converter models: (skip this step if the machine manufacturer has already set it);
2. Set the parameters of the frequency converter (skip this step if the machine manufacturer
has already set it);
3. Set the remote control to manual mode, and then use the remote control to move the machine to
the working position;
4. In manual mode, set the cutting current of the large motor to IC and the speed of the large motor
5. Switch to automatic mode and set the cutting speed limit F value for the small motor;
6. 自动模式下, turn the large motor switch to forward to start the large motor, then turn
the small motor switch to forward or reverse, and the remote control enters automatic cutting
mode to start cutting.
8.Product troubleshooting
9.Maintenance
1. 请在室温和压力下在干燥的环境中使用它以延长其使用寿命.
2. 请避免在雨水和水泡等异常环境中使用以延长使用寿命.
3. Please keep the battery compartment and metal shrapnel area clean.
4. Please avoid damaging the remote control due to squeezing and falling.
5. 如果长时间不使用, please remove the battery and store the remote control and battery in a clean
and safe place.
6.在存储和运输过程中, 应注意水分和电击性.
10. 安全信息
1. 请在使用前仔细阅读说明，并禁止非专业人员操作.
2. Please replace the battery in a timely manner when the battery is too low to avoid errors caused by
insufficient power, which may result in the remote control being unable to operate.
3. 如果需要维修, 请联系制造商. 如果损害是由自修理造成的, the manufacturer
will not provide warranty.
